BTCO MPAU Digital Auto Start Unit & Motor Protection Device for 3 Phase Starters, up to 30 HP

SKU MPAU-03 Category

BTCO MPAU (motor protection with auto start unit) is a digital auto start unit and motor protection device for 3 phase DOL and star delta starters, for submersible pumps up to 30 HP. It does the job of a single phasing preventer and an auto switch, and adds dry run, overload, earth fault and cable fault protection, a voltage and current display, and phone control with the BTCO GSM module.

Better than a single phasing preventer and auto switch

Single phasing preventer Auto switch BTCO MPAU
Trips on single phasing Yes No Yes, HT and LT
Starts the motor when power returns No Yes Yes, 5–240 s delay
Dry run, overload, earth and cable fault protection No No Yes
Shows volts, amps and the reason for a trip No No Yes, on LCD
Phone control No No Yes, with GSM module

Protection

  • Single phasing on HT and LT lines: shows “Mains Problem”
  • Dry run: trips within 30 seconds when the motor draws less than the dry run current you set (0–30 A)
  • Overload from high voltage, bush or thrust bearing problems: trips within 15 to 30 seconds
  • Voltage fluctuation protection: the MPAU trips on the current the motor draws, so it stops the motor when a voltage swing pushes the current out of the safe range
  • Earth fault and current imbalance: trips within 3 seconds
  • Motor cable, winding and contactor kit faults: trips within 3 seconds, shows “Check Cable/Kit”
  • Rotor lock protection
  • Checks its own condition and reports “Instrument Fault”

See how each protection works in our submersible motor protection guide, and read why submersible motors keep burning.

Smart features

  • Auto start after power returns, with a delay you set from 5 to 240 seconds
  • Overload set automatically: the first time it is connected, it learns the motor’s normal current and sets the overload trip amps by itself
  • Auto dry run restart, and after an overload trip it tries the motor once more after 10 minutes
  • Built-in star delta timer, 6 to 30 seconds
  • Digital voltmeter (RY, YB, BR) and ammeter (R, Y, B) for all 3 phases at once, on a 2-line LCD
  • Works on uneven supply: setting E for line differences up to 40 V, D for up to 90 V
  • Optional built-in timers (normal, cyclic and real time) and water level controller support
  • In BTCO Combined starters, it also adjusts the capacitors by itself

Control it from your phone

Connect the BTCO GSM mobile control module (sold separately) to switch the motor ON or OFF, get power cut and trip alerts, see voltage and current, and change the overload trip amps in the free BTCO Starters app or by SMS. See how a BTCO mobile starter works and which one you need.

Specifications

Model MPAU-03
Works with 3 phase DOL and star delta starters for submersible pumps, 3 to 30 HP
Supply 3 phase, 380–450 V, 50 Hz
Relay range 6–50 A
Auto start delay 5–240 seconds
Star delta timer 6–30 seconds
Dry run setting 0–30 A
Display 2-line (2 × 16) LCD
Controls Rocker switch (auto / manual), micro switch, setting knob
Wiring Red, yellow and blue wires for the 3 phase supply; two black and two orange wires for the control circuit
Type Microcontroller-based
Made by BTCO, Tumakuru, Karnataka – ISO 9001:2015 certified

Videos in Kannada, Telugu and English: set the clock, auto start delay, star delta delay, dry run and overload, and clear each error message — watch the BTCO starter videos.

Also called: auto start unit, auto start unit for 3 phase motor, auto start unit for motor starter, auto switch for 3 phase motor, auto switch for motor starter, auto switch for water pump, auto switch for submersible pump, dry run auto switch, motor protection device, motor protection device for submersible pump, pump protection device, pump protection relay, 3 phase motor protection relay, digital motor protection relay, motor protection relay with display, motor protector, dry run preventer, dry run preventer for submersible pump, dry run protection for submersible pump, dry run protection for 3 phase motor, dry run protection relay, single phasing preventer, single phase preventer for 3 phase motor, single phase preventer for DOL and star delta starters, single phase preventer with auto start, phase failure relay for motor, SPP for starter. Whatever you call it, it protects your motor from burning.

Menu option settings: the full playlist
Common features of BTCO starters: volts and amps meter, auto ON/OFF, single phasing, overload and dry run protection, mobile control, cable fault, grounding and motor fault protection, timers

 1. Compatibility: Our product seamlessly interfaces with Direct-On-Line (DOL) and Start-Delta starters for submersible pumps ranging from 3HP to 30HP.

2. Microcontroller-based: This unit is microcontroller-based, offering precise voltage and current control.

3. Voltage Versatility: It operates efficiently within a wide voltage range, from 380V to 450V.

4. Voltage Monitoring: The built-in digital voltmeter measures three line voltages simultaneously: RY, YB and BR.

5. Current Monitoring: A digital ammeter measures three line currents: IB, IR, and IY.

6. Auto Start: It features an auto-start function with a configurable starting delay from 5 secs to 240 secs.

7. Auto Overcurrent Protection Setting: When connected for the first time, the product automatically detects and sets the safe amps value over which the starter trips automatically. This prevents the burning of motor at high amps condition

8. Star Delta Timer: Includes a built-in star delta timer that can be configured from 6 seconds to 30 seconds.

9. Single phasing Protection: Provides protection to the motor against single-phasing (both on HT AND LT line),  displaying a message “mains problem” on the LCD.

10. Overcurrent Protection: The unit detects overloading due to higher voltage, bush problems, or thrust bearing defects within 15 to 30 seconds, displaying an “overload trip” message 

11. Auto Restart: After an overload trip, the motor restarts only once after a 10-minute delay if the auto switch is in the “auto” position.

12. Fault Detection: Detects motor case or winding breakage and connection issues within the contractor kit, tripping the starter within 3 seconds and displaying a “Check cable/kit” message.

13. Ground/Imbalance Protection: Trips the starter within 3 seconds if the motor draws an imbalance current due to earthing or other issues, displaying a “ground/imbalance fault” message.

14. Dry Run Protection: Trips the starter within 30 seconds if the motor draws less than the configured dry run set current (low current) due to running dry, displaying a “dry run trip” message. Dry run settings are user-configurable.

15. Instrument Fault Reporting: Informs users of specific defects in the Motor Protection and Auto Start Unit (MPAU) with an “instrument fault” message.

16. Innovative Technology: Our product is designed with innovative technology, ensuring excellent performance with state-of-the-art features.

17. Mobile Integration: It can seamlessly interface with BTCO’s GSM module for convenient motor control and status monitoring via your mobile device.

Press the Auto Switch to manual position and supply the power to MPAU,  see the LCD immediately, which will display a message BTCO MPAU on the first line and C.C. No. in the second line.  Within 8 seconds of display press the Auto Switch to Auto position.

1.  a) LCD displays Auto Start delay with set value

b) If need to change the above settings, within 10 seconds of display, press the Auto switch to manual position.

c) Now by rotating the Amps setting knob, you can change the delay time from 5 to 240 seconds and the LCD will display the changed value.

d) For changed value to be saved, press the Auto switch to Auto position. Now changed value is saved. (If do not want to save the changed value wait for 10 seconds and not to put the Auto Switch to Auto position)

 

2.   a) Then LCD displays S.D. Delays with set value.

b) If need to change the above settings, within 10 seconds of display press the Auto switch to manual position.

c) Now by rotating the Amps setting knob, you can change the S.D. delay time from 6 to 60 seconds and the LCD will display the changed value.

d) For changed value to be saved, press the Auto switch to Auto position. Now changed value is saved. (If do not want to save the changed value wait for 10 seconds and not to put the Auto Switch to Auto position)

 

3.   a) Then LCD displays Dry Run Set with set value.

b) If need to change the above settings, within 10 seconds of display press the Auto switch to manual position.

c) Now by rotating the Amps setting knob, you can change the Dry Run set from 0 to 30 Amps and the LCD will display the changed value.

d) For changed value to be saved, press the Auto switch to Auto position. Now changed value is saved. (If do not want to save the changed value wait for 10 seconds and not to put the Auto Switch to Auto position)

 

4*. a) Then LCD displays ‘E‘ or ‘D‘.

      b) If need to change the above settings, within 10 seconds of display press the Auto switch to manual position

c) Now by turning the Amps setting knob to Right, you can change the settings to ‘D’ and by turning the Amps load setting knob to Left you can change the settings to ‘E’.

d) For changed value to be saved, press the Auto switch to the Auto position. Now changed value is saved. (If do not want to save the changed value wait for 10 seconds and not put the Auto Switch to Auto position)

 

5. If not changed the above settings, after 10 seconds LCD displays Voltages & Currents and comes back to normal operation mode.

*Note: Normally Factory Settings will be ‘E’.

If ‘E’ is set, the accuracy of the faulty supply will be more than 80%  i.e., line to line voltage difference shall be less than 40 Volts.

If ‘D’ is set, the accuracy of the faulty supply will be than the 80%. %  i.e., line-to-line voltage difference shall be more than 40 Volts and less than 90 Volts

Additional information

Color

Blue

Warranty against manufacturing defects from the date of sale: one year for starters and GSM modules, six months for capacitors.

  • Starters: the warranty covers the BTCO MPAU unit inside the starter. Wiring, contactors and connectors are not covered.
  • GSM Module: fully covered.
  • Capacitors: six months.
  • The warranty can be claimed only if the warranty sticker on the product is intact.

Warranty servicing can be done at our service centres. How to claim · Sales & Service Centres

Frequently asked questions

How is the MPAU different from a single phasing preventer and an auto switch?

A single phasing preventer only trips the motor when a phase is missing, and an auto switch only turns the motor on when power returns. The MPAU does both, and also protects the motor from dry run, overload, earth faults and cable faults, shows volts, amps and the reason for every trip, and can be controlled from your phone with the BTCO GSM module.

Which starters does it work with?

3 phase DOL and star delta starters for submersible pumps from 3 to 30 HP. Every BTCO 3 phase starter already has an MPAU inside.

What supply voltage does it work on?

3 phase supply from 380 to 450 V, 50 Hz. For uneven supply, you can choose setting E (line differences up to 40 V) or D (up to 90 V).

Do I need to set the overload amps myself?

No. The first time it is connected, the MPAU learns the motor's normal current and sets the overload trip amps by itself. You can reset them later if needed, or change them from the app with the GSM module.

How does the dry run protection work?

You set a dry run current from 0 to 30 A. If the motor draws less than that for 30 seconds, because the pump is running dry, the MPAU trips it and shows "Dry Run Trip". It then restarts the motor by itself after the dry restart time.

What happens after an overload trip?

The MPAU trips the motor within 15 to 30 seconds and shows "Overload Trip". If the auto switch is in the Auto position, it tries the motor once more after 10 minutes.

Does it protect against single phasing on the HT line too?

Yes. It detects single phasing on both the HT and LT lines, trips the motor and shows "Mains Problem" on the display.

Can I control the motor from my phone?

Yes. Connect the BTCO GSM mobile control module to switch the motor ON or OFF, get alerts, see voltage and current and set timers in the free BTCO Starters app, or use SMS.

Does the MPAU protect the motor from voltage fluctuation?

Yes. It trips on the current the motor draws, so when high or low voltage pushes the current out of the safe range, it stops the motor before it overheats. How voltage fluctuation protection works.

Does the MPAU have timers and a water level controller?

Yes, as options: built-in normal, cyclic and real time timers, and water level controller support. Ask for them when you order.

What warranty do I get, and where can I get service?

One year from the date of sale against manufacturing defects. Service is available at our sales and service centres across Karnataka.

Is the MPAU a dry run preventer?

Yes, and more. It senses dry run from the motor current, with no sensor in the borewell, and stops the motor before it burns; then it starts the motor again by itself after the dry restart time you set. It also protects against single phasing, overload, voltage fluctuation and earth faults.

Is it a motor protection relay?

It does the job of a digital motor protection relay and more: it watches the current on all 3 phases, trips the motor on overload, single phasing, dry run, voltage fluctuation and earth faults, shows the volts, the amps and the trip reason on its display, and also starts the motor by itself when power returns.

What is the price of an auto switch for a 3 phase motor?

We don't show prices online: call or WhatsApp us and we'll give you all the details.

Where can I buy the MPAU near me?

From BTCO sales and service centres across Karnataka and in nearby districts of Andhra Pradesh and Maharashtra. Find your nearest dealer, or call or WhatsApp us and we'll tell you where to get the MPAU.

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